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Comparison of Smart X Ray Chip Counter and Traditional Spotting Machine

The country's development in the field of electronics manufacturing is extremely rapid. With the development of science and technology, economic strength and labor costs increase, traditional manufacturing companies face severe challenges. With the advent of the Industry 4.0 era, electronics manufacturing companies must speed up the change of production methods and optimize the industrial structure. Electronic manufacturing automation has become an inevitable trend in the future development of this field. In SMT manufacturing, intelligent x-ray chip counter have received widespread attention. It is foreseeable that the future application prospects of smart x ray reel counter are extensive.

Ⅰ. The working principle of traditional reel counter 

The traditional spotting machine uses the photoelectric sensor principle to determine the number of SMD parts according to the corresponding relationship between the part carrier tape guide holes and the parts. The traditional reel counter is beneficial for external processing.

Judging from the current situation of the SMT manufacturing industry, some companies are still stuck in the traditional production mode and have not widely popularized the intelligent x ray chip counter equipment. This has led to the actual SMT placement operation and processing. Some companies still need a lot of labor, which increases the cost of employment. Because people's subjectivity is different, mistakes and omissions will inevitably occur. No matter what factor, it is harmful to the company. The intelligent x ray vhip counter can completely solve the drawbacks mentioned above.

Ⅱ. The working principle of the intelligent x ray chip counter


The x ray reel counter uses the upper detector and the lower light pipe to move synchronously, and the stage adopts a fixed structure, which can place LED light bars and PCB circuit boards. Within the scope of this platform, any position of lamp beads, dots, holes, etc. can be effectively detected.

Ⅲ. The comparison between smart x ray chip counter and traditional spotting machine

The traditional chip counter has slow spotting speed, low accuracy rate, and high labor cost; the intelligent x-ray chip counter has a high accuracy rate and relatively low labor cost. The speed of spotting is also worthy of praise. The x-ray intelligent chip counter has low labor cost, fast feeding speed, and high accuracy rate and can run uninterrupted for 24 hours. The operation is simple and convenient. One machine can complete the workload of 5-7 people with a traditional feeding machine.

The intelligent x ray reel counter adopts a unique one-key operation, which is extremely convenient to operate. Its accuracy and efficiency are in the advanced ranks with high precision and zero-defect advantages. In addition, the spotting machine is in the process of outgoing processing. Not only can it save labor costs during picking and distributing materials, but it can also fully control the number of SMD parts in the factory, avoiding inventory backlogs and solving a series of drawbacks that exist in the traditional manual counting, providing more assistance to automated production.
Although the current smart x-ray reel counter is only used in the field of SMT placement, it is foreseeable that in the future, smart x ray reel counter can be used in multiple fields such as mobile phones and computer manufacturing, bringing broader technological innovation, liberating manpower, and promoting the transformation and upgrading of manufacturing.

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