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laser smd rework station

ZM-R7830A Smart Optical BGA Rework Station

—— The Flagship Solution for High-End Server & Precision Chip Repair


The ZM-R7830A represents the pinnacle of Seamark ZM’s 2025 rework technology. This is not just a soldering tool; it is an intelligent repair center integrating Smart Temperature Control, HD Optical Alignment, and Fully Automated Operation.

Engineered to solve the most difficult rework challenges—from large-scale Server Boards and 5G Base Stations to microscopic Mobile Chips (down to 01005)—the R7830A utilizes advanced Hot Air + Infrared (IR) Hybrid Heating to ensure 99.9% success rates without damaging sensitive components.

Pro Tip: Eliminate manual alignment errors. The R7830A makes complex BGA rework a standardized, repeatable, "one-button" process.


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Key Features & Technologies

  • High-Definition Optical Alignment System

    High-Definition Optical Alignment System
    • Split-Vision Technology: Features a high-resolution color CCD optical system with split-vision, zoom, and micro-adjustment capabilities.

    • Crystal Clear Visuals: Observe the perfect alignment of BGA solder balls and PCB pads on the 15-inch HD display.

    • Extreme Precision: Achieves placement accuracy of ±0.01mm, easily handling components with pitch as small as 0.2mm.


  • Intelligent Independent 3-Zone Heating

    Intelligent Independent 3-Zone Heating
    • Hybrid Power: Top Hot Air + Bottom Hot Air + Large Area Bottom IR Preheating. This hybrid design prevents the "popcorn effect" and PCB deformation.

    • Server Board Ready: The large carbon fiber infrared preheating area ensures uniform heat distribution, crucial for reworking large, multi-layer server motherboards.

    • Closed-Loop Control: High-precision K-type thermocouples monitor temperature in real-time, keeping deviation within ±1℃ of your set profile.


  • Automation & Smart Safety

    Automation & Smart Safety
    • 3-in-1 Automation: Automatically Desolder, Mount, and Solder with a single button press.

    • Pressure Sensing Protection: The mounting head is equipped with a sensitive pressure sensor. It automatically detects the PCB height and stops immediately upon contact to prevent crushing the chip.

    • Laser Positioning: A red laser pointer helps operators quickly position the PCB for faster batch processing.


As one of the top BGA Rework Station suppliers in China, Seamark ZM is famous for its rich technical force, complete detection means, reliable product quality, full service. If you want to know some different types of BGA repair machines and to get a perfect kind of repair machine for your factory, please contact Seamark ZM first.


Application Fields


The ZM-R7830A is the industry standard for reworking various encapsulation types:

  • Components: BGA, PGA, POP, BQFP, QFN, SOT223, PLCC, TQFP, and Micro-SMD components (down to 01005).

  • Industries: Cloud Server Repair, 5G Telecommunications, Automotive Electronics (ECU), Aerospace, and Mobile Device Refurbishing.


Specification of ZM-R7830A Smart Optical BGA Rework Station


Model No.R7830A
Power SupplyAC380V±10% 50/60HZ
Power

7.15KW(Max), Top heater(1.45KW)

Bottom heater (1.2KW), IR Preheater (4KW), Other(0.5KW)

PCB Size565*467mm(Max); 6*6mm(Min)
BGA Chip Size80*80mm(Max); 2*2mm(Min)
IR Heater Size500*380mm
Motion ControlX/Y/Z
Temperature Sensor5 Pcs
Operation Method8" HD touch panel
Control SystemPanasonic PLC + Temperature control module
Display System15" HD industrial display ( 1080P 16:9)
Alignment System2 Million Pixel HD digital imaging system, automatic optical zoom with laser red-dot indicator
Vacuum AdsorptionAutomatic
Alignment Accuracy±0.01mm
Temperature  ControlK-type thermocouple closed-loop control with accuracy up to ±1℃
Feeding DeviceYes
PositioningV-groove with universal fixture
DimensionsL810*W1100*H960mm
Weight151KG

Next-Gen Precision: Precision Laser & Split-Vision Alignment

The ZM-R7830A redefines rework accuracy by integrating a 2-million pixel HD digital imaging system with advanced Laser Red-Dot Positioning. This dual-system approach allows for ultra-fast PCB orientation and consistent micron-level alignment (±0.01mm).


Whether you are handling a massive 80x80mm BGA or a microscopic 01005 component, the R7830A ensures perfect solder joint registration every time. By eliminating manual alignment errors through its automated optical zoom and laser guidance, it has become the industry standard for laser SMD rework in high-end telecommunications and aerospace electronics.

Comparing ZM-R7830A vs. ZM-R8650C: Which One Suits Your Facility?

Need to handle even larger PCBs up to 660mm? While the ZM-R7830A is our flagship compact solution for precision repair, the ZM-R8650C is designed for high-volume, industrial-scale manufacturing.

FeatureZM-R7830A (Compact Flagship)ZM-R8650C (Industrial Powerhouse)
Best ForHigh-end Lab Research, Precision Server/Mobile RepairLarge-scale EMS Factories, 5G Base Stations, 24/7 Production
Max PCB Size565 × 467 mm660 × 600 mm
Total Power7.15 KW22 KW
Alignment Accuracy±0.01 mm (Ultra-Precision)±0.025 mm (Fully Automated)
Automation LevelSmart Automatic (3-in-1)Total Process Automation (MES/ERP Ready)
Key AdvantageCompact footprint with Laser PositioningIndustrial-grade thermal mass & Data Traceability

Learn More: Check our Fully Automatic ZM-R8650C for industrial-scale manufacturing

Details

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The system features an intuitive graphical interface with an 8-inch touchscreen, joystick control, and multi-language support, allowing seamless switching between Chinese and English.
Combined with joystick-based agile X/Y/Z axis control, critical processes such as alignment and calibration become simple and intuitive, significantly reducing the training cycle.

An integrated automatic feeding mechanism frees operators from repetitive manual tasks, boosting overall production efficiency by over 30%.


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The ZM R7830A alignment system integrates beam-splitting, zoom-in/zoom-out, and fine adjustment functions, and is equipped with automatic color difference recognition and brightness adjustment.

It automatically optimizes imaging in both high-brightness and dark-field conditions, clearly revealing solder balls and pads, significantly reducing dependence on operator experience and visual judgment.


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The system integrates multiple functions including top heating, bottom heating, a preheating zone, and a feeding mechanism, while maintaining a compact overall size of only L810 × W1100 × H960 mm and a weight of 151 kg.
It innovatively combines V-grooves, universal fixtures, and laser red-dot positioning. Whether for standard rectangular boards, irregular-shaped boards, or flexible PCBs, an optimal fixing solution can be achieved, effectively preventing damage to board edges or surface-mounted components.


Technical FAQ for ZM-R7830A Laser BGA Rework Station

Q
How exactly does the Laser Positioning system improve rework efficiency?
A

The integrated laser red-dot indicator acts as a visual guide that allows operators to instantly align the center of the PCB or the target BGA chip with the heating axis. This technology eliminates the tedious guesswork and "trial and error" of manual placement. For batch rework or complex, irregular-shaped boards, the laser system reduces setup time by over 50% and ensures that the chip is perfectly centered within the airflow zone.

Q
Is the ZM-R7830A truly capable of handling 01005 and other Micro-SMD components?
A

Yes, it is specifically optimized for micro-miniature rework. With an industry-leading ±0.01mm placement accuracy and a 2-million pixel HD split-vision system, the ZM-R7830A can clearly resolve solder balls and pads for components as small as 01005, CSP, QFN, and Micro-BGA. This makes it the ideal choice for high-precision repairs in the smartphone, wearable technology, and medical device industries.

Q
Why is "Hybrid Heating" critical for large Server Motherboards and 5G Boards?
A

Large industrial boards are thick and possess high thermal mass, which quickly siphons away heat. The ZM-R7830A’s Hybrid Heating system solves this by combining localized Top/Bottom Hot Air for precise reflow with a massive 4KW Carbon Fiber IR Preheater. This combination provides deep, uniform thermal compensation across the entire PCB, preventing board warping and ensuring that even internal solder joints reach the required reflow temperature safely and consistently.

Q
Can this machine be operated by technicians with limited experience?
A

Absolutely. The ZM-R7830A is designed with a "one-button" automation workflow. Once the temperature profile is set, the machine automatically completes desoldering, mounting, and soldering. Combined with the intuitive 8-inch touchscreen interface and laser guidance, the learning curve is significantly reduced, allowing even beginners to achieve professional, high-yield results.

Contact Us
Contact our experts for a free demo, you can send us an email, we will get in touch with you within 24 hours.
F3, Building 11, Longwangmiao Industrial Zone, Baishixia Community, Fuyong, Bao'an, Shenzhen
jackie@zhuomao.com.cn
0086-0755-29929955
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