In quality control for manufacturing, X Ray non-destructive testing equipment has gradually become a standard fixture, especially in industries such as electronics, hardware, lithium batteries, and molds. For small and medium-sized enterprises with limited budgets and flexible production lines, selecting X Ray inspection equipment that is "sufficient, easy to use, and cost-effective" is an issue worth understanding in depth.
X Ray inspection uses the principle of X-rays penetrating an object, forming an image due to differences in density or structure, to detect internal defects such as solder joints, cracks, foreign objects, and voids. Compared to traditional methods, its advantages are non-destructive, intuitive results, and high efficiency.
Is it a circuit board? Aluminum die-casting? Lithium battery cells? Or injection-molded parts?
Different materials require different penetration capabilities, which determine the X Ray intensity and imaging resolution needed.
Are you looking to detect soldering issues, bubbles, cracks, foreign objects, or just confirm the structure?
The more precise the goal, the higher the clarity requirement for the equipment, which also increases the cost.
Automation requires supporting systems for loading and unloading, software interfaces, etc.; while manual setups focus more on ease of operation and safety.
X Ray Tube Voltage (kV) and Power (W): These determine the penetration ability. In the electronics industry, 60–130 kV is typically sufficient, while die-casting or lithium battery industries may require 160 kV or higher.
Focal Spot Size: This affects image resolution. A smaller focal spot (such as a few microns) provides higher clarity and is suitable for high-precision inspection, but it also costs more.
Detector Resolution: This works in tandem with the focal spot size and affects imaging quality. High-end equipment uses flat-panel detectors (FPD) for better clarity, but they come at a higher price.
Operating System Interface: The user interface should support your language preferences (e.g., Chinese), be user-friendly, and allow for fast determination of pass/fail status, which is critical for efficiency.
X Ray inspection equipment has a wide price range, from tens of thousands to hundreds of thousands of dollars. Small and medium-sized enterprises should focus on the following:
Don't blindly pursue high configurations; prioritize meeting the actual inspection goals.
Choose equipment that supports easy post-maintenance and has replaceable tube cores.
Pay attention to equipment training and software usability to reduce the learning curve for operators.
Although X Ray inspection equipment is designed with low-dose closed protection, safety remains a top priority. When selecting equipment, ensure it includes the following features:
Lead shielded protective housing.
Automatic X Ray shutoff when the door is opened.
Radiation alert system for residual radiation.
The selection of X Ray inspection equipment does not follow a "one-size-fits-all" template; rather, it is more like balancing cost-effectiveness with actual needs. Small and medium-sized enterprises, in particular, should avoid "over-specifying" and prioritize practicality with scalability as a secondary consideration. Choosing the right equipment not only saves money but also ensures efficient product quality control.
EN
es 
ko 
de 
it 
ru 
pt 
th 
ar 
pl 
vi 
tr