In the deep waters of SMT smart manufacturing, traditional offline component counting is no longer sufficient to meet the demands of high-efficiency production. For top-tier global EMS providers who demand operational excellence, pain points such as time-consuming manual loading, delayed data entry, and labeling errors have become major roadblocks to warehousing acceleration.
As a trusted partner to industry leaders like Celestica, Seamark ZM understands these challenges intimately. That is why we are proud to introduce the XC2000 Online X-Ray Automatic Reel Counter—a system engineered to redefine the material inventory process with fully automatic, ultra-high-speed, and zero-error capabilities. For forward-thinking manufacturers like Scanfil seeking to optimize high-mix, high-volume production, the XC2000 is the ultimate warehouse upgrade.
The greatest highlight of the XC2000 is its astonishing speed. Powered by our self-developed AI intelligent counting algorithm, the equipment achieves an ultra-fast counting cycle of 12 to 15 seconds per reel. Whether handling standard 7- to 15-inch reels or microscopic SMD components down to 01005 sizes, the XC2000 easily manages the workload with a counting accuracy of 99.99%. This drastically reduces inventory time and completely eliminates production line waiting.
The XC2000 is not just a counting machine; it is a fully integrated smart automation line. It supports various loading methods, including material trolleys and AGVs, allowing it to blend perfectly into fully automated warehousing systems while retaining manual loading options for maximum factory flexibility.
The system integrates automatic code reading, counting, printing, labeling, and label review. From material input to label output, the entire process requires zero human intervention, achieving true "unmanned" operation that significantly saves labor costs and prevents human error.
At the heart of the XC2000 is a globally leading material database containing approximately 120,000 standard component profiles. The AI models are updated weekly via the cloud, ensuring continuous recognition of newly introduced global materials. Furthermore, its unique transcoding feature automatically generates custom customer labels based on code-reading results, greatly enhancing management flexibility.
To eliminate information silos, the equipment features powerful data interaction capabilities, automatically calculating counting data and syncing in real-time with MES, ERP, and WMS systems. This guarantees complete transparency and traceability for all warehousing data.
When it comes to core imaging technology, the XC2000 makes no compromises. It is equipped with a closed microfocus X-ray source (30-80KV, 56W), a 33μm microfocus size, and a 3072x3072 high-resolution amorphous silicon flat panel detector. This ensures that imaging is sharp and no detail goes unnoticed. Designed with comprehensive safety protection mechanisms, it guarantees continuous and stable 7×24 hour operation.
Empower your smart manufacturing with Seamark ZM. Choosing the XC2000 means choosing a more efficient, precise, and intelligent future factory.
Discover how the XC2000 can transform your SMT lines today:Seamark ZM XC2000 Online Reel Counter
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